Automation in the welding process is a highly reliable process because it cuts down costs and minimizes human errors. It gives a significant boost to the entire welding industry.
Therefore, it is important to be familiar with the significance of automatic welding machines so that businesses can use them in the most efficient and productive manner.
With time, more and more businesses now prefer automatic welding over manual welding for both small and large-scale welding projects.
First of all, let’s discuss the fundamentals of automatic welding:
Automatic welding machines were primarily used in the automotive industry in the 1960s.
Due to advancements in technology and commercial aspects of automatic welding, such machines are now being used in all types of projects.
In simple terms, automatic welding means that a machine performs the welding that deals with most of the work, even if a human is present only for a few responsibilities like operating the machine and observing the welding process to ensure its reliability.
Keep reading this post to learn why an automatic welding machine is a better choice for your business.
Following are the various benefits of using an automatic welding machine:
In terms of productivity, automated welding is useful if you’re doing a significant number of welding jobs each day. The levels of output achieved through an automatic welding machine are unrivalled with manual welding procedures.
The explanation for this is simple: automated manufacturing allows the welding cycle to be repeated indefinitely. The machine can run continuously throughout the day without slowing down or lowering the quality.
The same cannot be stated when it comes to hand welding. When pursuing the manual approach, you have to consider the human welder’s maximum capacity.
While some workers may be able to work for hours on end, they all have a limit – and if that limit is exceeded, they will get stressed, and the quality of their work will suffer as a consequence.
You can’t calculate for a welder being ill and needing to take time off work.
In automatic welding, there’s no need to be concerned about the quality of the welding processes. Because of the way an automated welding machine operates, each product produced is of the same high quality.
When comparing the two welds, there’s no discernible change in appearance.
Even the most accomplished welders will never be able to reach this level of consistency. No human being can equal a machine’s flawless consistency. Whether it’s due to complacency or a real mistake, human error will always occur at some time.
Other quality issues that might arise during hand welding, apart from human mistakes, include shallow penetration and porosity.
These difficulties, on the other hand, are not a worry when automated welding equipment is used.
In terms of flexibility, both sides benefit from automated welding compared to human welding. A human welder, for example, has complete flexibility to go from one workstation to the next.
This means they can execute a variety of welding operations in a short amount of time – typically quicker than automated welding equipment.
However, don’t underestimate the adaptability of automation. This welding equipment is designed to accommodate any adjustments you may need to meet your welding operations.
Automatic systems provide a great degree of flexibility when combined with ease of movement.
Many businesses tend to avoid automated welding machines because they might seem expensive to them.
However, you have to consider the various benefits, like better quality and greater productivity, against the cost of such automated welding machines in Malaysia.
It is likely to prove a great long-term investment for a welding business because it offers great long-term affordable benefits.
An automated welding machine can bring much-needed productivity and quality to your business. It is important for companies to have the bigger picture in mind to understand the maximum benefits of using an automated welding machine in Malaysia.
For instance, the functions of an automated welding machine are much more than just welding the components.
Moreover, it ensures the continual flow of parts and monitoring of upstream operations to maintain maximum uniformity and deliver the best products to the market, which in turn, gives businesses a competitive advantage.